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Conduit bending formulas

By Andrew ·

Quick answer

Offset spacing is the offset height ÷ sin(angle), or height × the multiplier: 2.000 at 30° and 1.414 at 45°. Shrink is height × tan(angle ÷ 2). A 90 is marked at the stub length minus the deduct. A rolling offset uses √(rise² + roll²). Each formula below has a worked example.

The formulas

  • Offset: distance between bendsheight × multiplierThe multiplier is 1 ÷ sin(angle).
  • Offset: shrinkheight × tan(angle ÷ 2)How much shorter the conduit ends up.
  • 90° stub-up: markstub length − deductMeasured from the stub end to your bender’s arrow.
  • 3-point saddle: outer marksheight × 2.5 each side of the centerFor a 22.5° / 45° / 22.5° saddle.
  • Rolling offset: true offset√(rise² + roll²)Then use it as the offset height.
  • Parallel offsets: shiftspacing × tan(angle ÷ 2)Move each next conduit’s marks by this much.
  • Sweep or arc: conduit usedradius × angle in radiansDeveloped length of a bend.

Offsets: spacing and shrink

between bends = height ÷ sin(angle) = height × multiplier
shrink = height × tan(angle ÷ 2)
The conduit takes the long side of the triangle but covers only the adjacent side along the run.
A 6" offset at 45°
Offset height
6"
Angle
45°
Multiplier
1.414
Between bends
8 1/2"
Shrink
2 1/2"

The multiplier is 1 ÷ sin(angle): 5.759 at 10°, 2.613 at 22.5°, 2.000 at 30° and 1.155 at 60°. The shrink per inch is tan(angle ÷ 2): 0.087" at 10°, 0.268" at 30° and 0.577" at 60°.

90 degree stub-ups

mark at = stub length − deduct
Measured from the end of the conduit, with the mark lined up with the arrow.
deduct = start of bend + centerline radius + OD ÷ 2
A 12" stub-up in 1/2" EMT
Stub length
12"
Deduct (most hand benders)
5"
Mark at
7"

Saddles

center bend = 2 × outer bend
A 45° center takes two 22.5° outer bends.
center mark to outer mark = obstruction height ÷ sin(outer bend)
Each side is an offset the height of the obstruction. The trade’s rounded rule is 2 1/2 times the height.
A 3" saddle with a 45° center
Obstruction height
3"
Outer bends
22.5°
Center mark to each outer mark
7 13/16"
Total shrink
1 3/16"

Rolling, parallel and kicks

true offset = √(rise² + roll²)
Bend an ordinary offset of this height, then roll the bends atan(roll ÷ rise) off plumb.
shift per conduit = spacing × tan(angle ÷ 2)
For parallel offsets: how far each conduit’s marks move from the next.
kick distance = kick height ÷ sin(angle)
A kick is one bend, so the distance is the kick height times the multiplier.
A 6" rise with an 8" roll at 30°
Rise
6"
Roll
8"
True offset
10"
Between bends
20"
Roll the bends off plumb
53.13°

These formulas treat every bend as a sharp corner. A real shoe bends on a radius, so the figures from your bender come out slightly smaller. For anything that has to land to the sixteenth, work it out from the bender’s own radius and deduct.

Reading the formulas

Every offset is a right triangle. The offset height is the side opposite the angle, the conduit between the bends is the long side, and the run along the original line is the side next to the angle. Sine, cosine and tangent link the three, and the multiplier you carry in your pocket is just 1 ÷ sin(angle) with the division done for you.

  • Height first. Measure the offset height center to center, then pick the angle.
  • Spacing before shrink. The distance between bends comes from the multiplier; shrink is a second, separate step.
  • Mark from one end. Carry each bend’s shrink forward when a run has more than one bend.

Get the marks for your bender

BendMate works this out from your bender’s radius and deduct, flags a bend that won’t work, and shows you every mark.

Common questions

What is the formula for a conduit offset?

Distance between bends = offset height ÷ sin(angle), the same as height × multiplier. At 30° the multiplier is 2.000, so a 6" offset needs 12" between the bends.

What is the formula for shrink?

Shrink = offset height × tan(angle ÷ 2). At 30° that is 0.268" per inch, so a 6" offset shrinks 1 5/8".

What is the formula for marking a 90 degree stub-up?

Mark at = stub length − deduct, measured from the end of the conduit, with the mark lined up with the arrow on the bender.

Why do bender numbers differ from the formulas?

The formulas treat each bend as a sharp corner. A real shoe bends on a radius, which uses a little less conduit.