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4-Point Saddle Calculator

By Andrew ·

Quick answer

A 4-point saddle is two matching offsets with the obstruction between them, used for anything too wide for a 3-point saddle. Each offset uses height × multiplier between its bends, and the level run across the top equals the obstruction width. Shrink is twice one offset's, so at 30° a 6" tall beam has the marks of each offset 12" apart and about 3 3/16" of shrink.

Calculator

Results
Between the bends of each offset
6"
Across the top of the obstruction
10"
Total shrink
1 5/8" (1.61")

Worked out the textbook way, from the bend angle alone. BendMate also uses your bender’s radius, deduct and shoe.

Two offsets with a flat between them

Think of the saddle as an offset up, a level stretch over the obstruction, and a mirror-image offset back down. All four bends use the same angle, so the conduit leaves and rejoins its original line parallel.

  • Marks 1 to 2: the first offset, height × multiplier apart.
  • Marks 2 to 3: the flat across the top, the width of the obstruction.
  • Marks 3 to 4: the second offset, the same distance as marks 1 to 2.
shrink = 2 × height × shrink per inch
Two offsets, two lots of shrink.

Worked example: 5" high, 14" wide

A duct 5" tall and 14" wide, bent at 30°
Obstruction height
5"
Obstruction width
14"
Angle
30°
Offset marks apart
10"
Mark 1
0" (the first bend)
Mark 2
10"
Mark 3
24"
Mark 4
34"
Shrink
5" × 2 × 0.268 = about 2 11/16"

Marks are measured along the conduit from the first bend, as a chart would give them. Add the position of mark 1 from the end of the conduit to every figure.

Choosing the angle

A steeper angle packs the saddle into less length but eats more conduit in shrink. For a tall obstruction, 45° keeps each offset short; for a low one, 30° is easier on the wire.

Each offset of a 5" high saddle
AngleMarks apartShrink, whole saddle
22.5°13 1/16"2"
30°10"2 11/16"
45°7 1/16"4 1/8"
60°5 3/4"5 3/4"

Where a 4-point saddle goes wrong

  • Turning the bender the wrong way for marks 3 and 4, so the conduit climbs again instead of coming down.
  • Measuring the width along a sloped or rounded top instead of the straight distance across it, which is what the level stretch has to cover.
  • Mixing angles between the two offsets, which leaves the far leg off the original line.
  • Forgetting that the top must be level; sight along it before it goes in.

Bender effects

Each half is an ordinary offset, so a real shoe makes each pair of marks a little closer than the chart. In BendMate the same math accounts for your bender’s radius and deduct, and flags a saddle whose bends would collide.

Get the marks for your bender

BendMate works this out from your bender’s radius and deduct, flags a bend that won’t work, and shows you every mark.

Common questions

When should I use a 4-point saddle instead of a 3-point?

Use a 4-point saddle when the obstruction is wider than a pipe, such as a beam, duct or cable tray. A 3-point saddle makes a pointed peak, which is right for a round pipe but does not clear a wide flat top.

How do you find the marks for a 4-point saddle?

Mark the first bend, then the second at height × multiplier from it. The third mark is the obstruction width past the second, and the fourth is another height × multiplier past the third.

How much does a 4-point saddle shrink?

Twice the shrink of one offset of the same height. At 30° that is 0.268" × 2 = 0.536" per inch of height.

Which angle is best for a 4-point saddle?

30° is the usual choice and 45° suits tight spaces. Shallow angles need more room along the run but pull wire easier and shrink less.